Wastewater systems

Mature and durable wastewater systems

In the field of wastewater disposal, the advantages of ifw moulds come into their own. With tried-and-tested mould details (some of them patented) and outstanding mould systems, ifw has established a name for itself in the industry as the number one full-range supplier in the field of wastewater.

Many years of experience, research and applied development have made ifw mould tec the leading expert in the production of high-tech injection moulds for wastewater systems. 

Perfect design, outstanding precision and high-quality materials provide ideal conditions for your production facilities.

Domestic drains

The aim of wastewater disposal in buildings is to drain away water safely with a minimum of noise. ifw moulds for the production of domestic drain fittings provide ideal conditions for meeting and exceeding these requirements. 

Perfect customer-specific design, highest levels of precision and the third generation ifw's ingenious collapsible core system ensure burr-less seal seating and excellent reliability. High-grade materials are characterised by particularly low levels of wear and provide great benefits thanks to consistently high production quality.

Applications

The moulds are used for fittings ranging in diameter from 25 to 315 mm and for plug-in, adhesive-bonded or threaded connections. Silicone, EPDM or TPE seals are used in the plug-in connections. The range of parts includes elbows, branches, plugs, cleaning pipes, sockets and many more.

Materials

The materials used for domestic drains are primarily PVC, PE, PP, ABS and filled plastics for increased noise protection. 

Your ifw advantage

The ingenious ifw collapsible core system and use of high-grade materials guarantee particularly low wear and outstanding production quality. With the help of our Xpress Cooling System (XCS), you can also reduce your cycle times by up to 30%, thereby increasing production efficiency even further.

Sewer systems

The aim of wastewater disposal in outdoor areas is to ensure long-term, reliable draining away of waste water with leak-tight pipe system. Thanks to high-precision ifw moulds, plastic fittings impress with their ease of use, excellent at the connections and extreme pressure resistance. We provide a modular ifw system especially for sewer applications, which allows a variety of different fittings to be produced cost-effectively with one mould.

Applications

The fitting moulds are made for smooth wall pipe, corrugated and composite pipe systems up to over 1000 mm in diameter and used for plug-in, adhesive-bonded or threaded connections. The precise ifw collapsible core system made of high-grade steel ensures durability and outstanding pressure resistance. The range of parts includes elbows, branches, sockets, cleaning pipes, reducers, connectors and many more. We also supply complete manhole systems up to over 1000 mm in diameter, consisting of shaft cones, rings, bottoms and other parts.

Materials

The materials used for sewer systems are primarily PVC, PE, PP and fibre-reinforced plastics for increased strength.

Your ifw advantage

The special ifw modular assembly system allows you to manufacture complete assemblies in one tool by replacing individual components or by changing injection moulding cores. This means you can increase production efficiency and reduce production costs.

Roof drains

Reliable draining of rainwater from buildings protects them from moisture damage which can sometimes even be hazardous to health. A leak-tight pipe system helps to keep the masonry dry, conserves resources and allows rainwater to be used cost-effectively. Thanks to high-precision ifw moulds, plastic fittings impress with their ease of use, excellent leak-tightness at the joints and extreme weather resistance.

Applications

The fitting moulds are made for round, semicircular and rectangular versions ranging in diameter from 50 to over 200 mm and used for plug-in or adhesive-bonded connections. The range of parts includes  flat-roof drains, gutter brackets, connectors, drains, corners and bases, pipe bends, reductions, leaf guards, pipe clips, cleaning parts and many more. 

Materials

The materials used for roof drainage are primarily PVC, PE, PP, ABS and fibre-reinforced plastics for increased strength. 

Your ifw advantage

Since the fitting geometry is usually "open" (semicircular or rectangular gutters), we can resort to master mould systems and provide an even more cost-conscious and economical solution. This means you can increase production efficiency and reduce production costs.

Manhole Systems

ifw manholes are particularly important parts of a safe sewer system and are used for inspection, ventilation and maintenance.

Thanks to high-precision ifw moulds featuring the patented ifw collapsible core system, plastic manhole systems impress with cost-effectiveness, durability, excellent leak-tightness and high mechanical strength. We supply moulds for building complete manhole systems for domestic applications, such as man-entry sewers, water-meter shafts, cable ducts and pump chamber.

Applications

The fitting moulds are made for smooth wall pipe, corrugated and composite pipe systems up to over 1000 mm in diameter and used for plug-in, adhesive-bonded or welded connections. The range of parts includes complete manhole systems consisting of cones, rings, bottoms and other parts. The special ifw system enables you to build a complete manhole system using very few moulds. By replacing individual components or changing injection moulding cores, different variations in terms of geometry, diameter and angle can be produced very easily.

Materials

The materials used for ifw manhole systems are primarily PVC, PE, PP and fibre-reinforced plastics for increased strength.

Your ifw advantage

We provide you with everything from a single source – manufacturing consultancy, mouldmaking and commissioning. Our injection moulds are available with all the automation technology (removal and handling). You can increase production efficiency and reduce production costs.